Planning and Scheduling in industrial maintenance may be distinct and straightforward concepts, but they often get mixed. One of the challenges when distinguishing one from the other is understanding where planning ends and where Scheduling begins. This is a hands-on reference guide for the maintenance or reliability engineer and plant manager. You will learn to develop and execute an effective maintenance planning and scheduling process and track KPIs and metrics; accurately estimate time and materials for maintenance PM and … The prime objective of good maintenance planning and scheduling is to allow maintenance personnel to prepare and perform the required task in a safe and cost effective manner without encountering time wasting delays. Developing the physical steps to complete the job. Procuring necessary tools and materials. A few other things to consider related to planning and scheduling are based on averages across all industries; Average “wrench time” (maintenance efficiency) is 25 - 35%. Leading practice is more than 60%. What is Maintenance Planning & Scheduling? In a purely reactive environment, the costs of production downtime and inefficient maintenance labor can far exceed the costs of a work management initiative that organizes work orders through pre-planned work scheduling and workflow optimization. Maintenance Planning and Scheduling can be learnt on the job, but to become a very good maintenance planner and maintenance scheduler you still need to know the reasons behind why you do things in certain ways when you plan and schedule maintenance work orders. Maintenance planning, as I mentioned in my previous article, can help your organization make the move from reactive to proactive, from wasteful to efficient, from failing to succeeding. Developing a technical database such as a bill of materials, work order history, and standard job plans. Maintenance Planning and Scheduling Handbook, Third Edition features major additions to the businesscase for planning and scheduling, new case studies, an expanded chapter on KPIs with sample calculations, a new chapter on successful outage management, and a new appendix illustrating how to easily conduct an in-house productivity study. Next. As the third volume in the “Life Cycle Engineering series, this book takes the guiding principles of Lean Manufacturing and Maintenance and applies these concepts to everyday planning and scheduling tasks allowing engineers to keep their equipment running smoothly, while decreasing … Daily Scheduling and Supervision 241 A Day in the Life of a Maintenance Supervisor 241 Assigning Names 246 Coordinating with the Operations Group 254 Handing Out Work Orders 256 Scheduling is a joint maintenance and operations activity to … In order for it to work many other systems need to work well. Scheduling is best performed in a capacity-scheduling manner, whereby the following takes place. WorldClassPlanning.com 5 Name of KPI Schedule Compliance Formula Sum of Scheduled Work Completed (Hours) / Sum of Scheduled Hours x 100 What it tells you Good indicator of planning and scheduling quality ,whether the work plan is realistic and achievable. 4.8 out of 5 stars. This episode of the weekly podcast covers all the aspects of maintenance planning and scheduling.. Planning is one of the most time-consuming yet important activity if an organization needs anything done efficiently and effectively. Maintenance planning and management involves developing, implementing and managing the maintenance requirements, concept, and detailed procedures for a system. Proper maintenance and scheduling, if implemented right, would greatly boost productivity. But work planning is only the first step. 4.8 out of 5. Doing regular equipment inspections through preventive maintenance. The cornerstones of effective maintenance management are maintenance planning and scheduling, which ensure that maintenance technicians are at the right place at the right time with the right tools. The function of the Maintenance Planner is to improve the productivity and quality of the workforce by anticipating and eliminating possible delays through the planning, scheduling, and coordination of maintenance resources, parts, materials, and access to equipment. Maintenance Scheduling. He is the President of The Nyman Consulting Group. CDN$120.66. Good indicator of maintenance effectiveness, whether they are able to What is Maintenance Planning? Effective maintenance planning and scheduling involve prioritizing and organizing work so that it is completed in the most efficient manner possible. This is a hands-on reference guide for the maintenance or reliability engineer and plant manager. This can also uncover some areas of planning deficiency, which needs to be captured. 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